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Exam Code: CSWIP-WI
Exam Name: CSWIP Visual Welding Inspector (WI)
Multiple Choice Questions (MCQs)
Practical Exam (Weld Assessment)
Duration: ~2 hours (varies by training provider)
Pass Mark: ~70% (varies slightly)

1. Introduction to Welding Inspection (10-15%)
- Role and responsibilities of a welding inspector
- Importance of visual inspection in quality control
- Welding inspection stages
- pre-weld
- during welding
- post-weld
- Documentation review
- WPS
- PQR
- WPQ

- WPS (Welding Procedure Specification)
- PQR (Procedure Qualification Record)
- WPQ (Welder Performance Qualification)
- NDT (Non-Destructive Testing)
- QA/QC (Quality Assurance/Quality Control)

2. Welding Processes & Defects (20-25%)
- Common welding processes:
- SMAW (Shielded Metal Arc Welding)
- GTAW (Gas Tungsten Arc Welding)
- GMAW (Gas Metal Arc Welding)
- FCAW (Flux-Cored Arc Welding)
- SAW (Submerged Arc Welding)
- Weld joint types (butt, fillet, lap, etc.)
- Weld imperfections vs. defects (acceptance criteria)

- Porosity
- Slag Inclusion
- Lack of Fusion (LOF)
- Undercut
- Cracks (Hot, Cold, Crater)
- Spatter
- Excessive Reinforcement

3. Standards & Codes (15-20%)
- ISO 5817 (Welding quality levels for steel)
- ISO 9606 (Qualification testing of welders)
- ISO 17637 (Visual testing of welds)
- AWS D1.1 (Structural welding code – steel)
- BS EN 1090 (Execution of steel structures)

- Acceptance Criteria
- Fitness for Purpose (FFP)
- Workmanship Standards
- Tolerance Levels

4. Visual Inspection Techniques (25-30%)
- Tools for visual inspection
- gauges
- magnifiers
- rulers
- Measuring weld sizes
- throat thickness
- leg length
- Surface defect identification
- Reporting and recording defects

- Fillet Weld Gauge
- HI-LO Gauge
- Undercut Depth Measurement
- Weld Profile Assessment

5. Welding Symbols & Drawings (10-15%)
- Interpretation of welding symbols
- ISO 2553
- AWS A2.4
- Reading engineering drawings
- Weld joint configurations

- Arrow Side / Other Side
- Groove Weld Symbol
- Fillet Weld Symbol
- Supplementary Symbols (Contour, Finish)

6. Safety & Ethics (5-10%)
- Personal Protective Equipment (PPE)
- Workshop safety practices
- Inspectors code of ethics

- PPE (Helmet, Gloves, Respirator)
- HSE (Health & Safety Executive)
- Confidentiality & Integrity

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